company news about High-performance hypoid gears with high reduction ratio ---- Innovative Drive Solutions

Through the unique geometric design and transmission structure, the hypoid gear breaks through the performance boundary of the traditional gear, and provides a compact, efficient and reliable power transmission solution for high-end equipment.

Ⅰ.Core technical advantages

1.Hyperboloid indexing surface design

①A hyperbolic rotary axis with a non-conical surface is used to achieve progressive contact meshing of the tooth surface;

②Significantly improve the uniformity of load distribution and reduce the risk of local stress concentration;

③Optimize the contact pattern of the tooth surface and prolong the service life of the gear.

2.Space staggered shaft transmission

①The two gear axes are neither parallel nor intersecting, and there is a controllable axial bias;

②Optimising the drivetrain space while achieving 90° torque steering;

③Supports the design of complex structures, such as hollow through joints and asymmetrical load distribution.

3.The helix angle is synergistically optimized with the pressure angle

①The large helix angle design improves the degree of coincidence and achieves a smoother power transmission;

②The high-pressure angle configuration enhances the bearing capacity of the tooth surface, and the single-stage reduction ratio is significantly improved;

③Reduces meshing shock and vibration to improve drivetrain NVH performance.

Ⅱ.Typical application scenarios

1.Automotive and new energy transportation

①Final drive and transfer case: Adapt to the compact space design and increase the torque density;

②All-terrain vehicles: Cope with alternating loads under complex road conditions and ensure transmission stability

2.High-end equipment manufacturing

①Industrial robot joints: To achieve high-precision positioning and motion control;

②Aerospace servo system: Adapt to extreme temperature, vacuum environment, long-term reliable operation.

3.Heavy Machinery & Marine

①Construction vehicle power chain: Withstand high load impact and prolong the service life of equipment;

②Deep-sea operation equipment: Resist high-pressure and corrosive environments to ensure the reliability of deep-sea operations.

Ⅲ.Performance value increases

1.Compact structure: The single-stage achieves a large reduction ratio, significantly reduces the volume and weight of the transmission system, and optimizes the space utilization;

2.Transmission efficiency: Reduce energy loss, improve system transmission efficiency, and adapt to the needs of high power density applications;

3.Stable and quiet: Low vibration and low noise operation, meeting the strict NVH requirements of precision equipment and new energy vehicles;

4.Strong environmental adaptability: Withstand extreme temperature, pressure and corrosive environments to ensure continuous and stable operation under complex working conditions.

Ⅵ.Technology empowers the future

Hypoid gears continue to push the boundaries of powertrain performance through continuous innovation in materials science, surface treatment, and manufacturing processes. From precision medical equipment to deep-sea exploration equipment, from new energy vehicles to aerospace systems, its excellent comprehensive performance is reshaping the design and application paradigm of high-end equipment, providing core power support for global industrial upgrading.