company news about High reduction ratio hypoid gears: the ideal transmission solution for industrial heavy-duty applications

DINGSCO with 30 years of experience in gear research and manufacturing, has recently launched a 1:30 high reduction ratio hypoid gear, which is specially designed and developed for robot joints and hollow rotating platforms that require large torque output, high reduction ratio, and compact structure.

The following are the key features and application areas of this gear:

1. Analysis of reduction ratio

The reduction ratio measures the ratio of input shaft speed to output shaft speed. Our 1:30 high reduction ratio design means that the output shaft rotates at only 1/30 of the input shaft, resulting in a significant increase in torque. This characteristic makes this gear ideal for industrial heavy-duty applications.

2. Advantages of hypoid gear design

Hypoid gear is an advanced helical gear transmission system. Its distinctive feature is that the axes of the two gears are neither parallel nor intersecting. In applications such as automobile rear axle differentials, hypoid gears are widely used because they can achieve high transmission ratios in a limited space and allow the height difference between the center line of the main reducer and the center line of the drive shaft.

3. Gear structural characteristics

Helix angle: The helical shape of the tooth surface enhances the gear's ability to carry large loads and ensures stability during high-speed operation.

Offset: The tooth surface offset caused by the non-parallel shaft design effectively improves the load-bearing capacity and transmission efficiency of the gear.

Contact characteristics: A larger tooth surface contact area helps reduce wear and extend the service life of the gear.

4. Application scenarios

Due to its unique structure and excellent load-bearing capacity, hypoid gears are widely used in the following fields:

Automobile industry: Mainly used in the rear axle differential and the final reducer part of the all-wheel drive system.

Heavy machinery: Large machinery such as excavators and cranes rely on their high torque output.

Metallurgical Industry: Rolling mills and other heavy-duty conveying equipment perform reliably in harsh working environments.

In summary, DINGSCO's hypoid gears provide an efficient and reliable transmission option for the automotive and heavy machinery industries, especially suitable for main differentials of rear axles and all-wheel drive systems, as well as in industries such as excavators that require high torque output in equipment.