Grinding Spur Gear Conical Tooth Power Reversion For Equipment
1.Gear Type: Straight Bevel Gear (Bevel Gear)
The core feature of a bevel gear is that its teeth are distributed on a conical surface, which is used to transmit motion and power between two intersecting shafts. "Straight teeth" means the direction of the teeth follows the generatrix of the cone, with no helical angle—it is a relatively basic type of bevel gear.
2.Processing Technology: Gear Grinding Finishing
Judging from the smoothness of the tooth surface, it adopts the gear grinding process:
▶First, rough machining processes (such as tooth milling and shaping) are used to initially form the tooth profile;
▶Then, a gear grinding machine is used for high-precision grinding of the tooth surface, which is the "finishing process" for bevel gears.
3.Core Characteristics (Ground Bevel Gear)
▶High precision: After grinding, the tooth surface precision can reach Grade 6 or above (per GB/T 10095), with small transmission error;
▶Stable transmission: The tooth surface has low roughness (usually Ra ≤ 0.8μm), resulting in low operating noise and weak vibration;
▶Strong load capacity: Gear grinding optimizes the tooth surface contact area, improving the gear’s load-bearing capacity and service life.
4.Structure and Function
▶Structure: Consists of teeth (conical tooth profile) + hub (central shaft hole); the shaft hole is used for assembly and fixation with the transmission shaft;
▶Function: It not only transmits torque but also changes the transmission direction of power (converting power from parallel shafts to intersecting shafts).
5.Application Scenarios
This type of ground straight bevel gear is commonly used in equipment with high requirements for transmission precision and stability, such as:
▶Transmission systems of machine tools;
▶Automotive differentials and steering systems;
▶Power reversing components of construction machinery and textile machinery.
DINGSCO Precision Gear Solutions — Pioneering Force in Equipment Transmission
Core Advantages: Cutting-Edge Equipment × Digitalized Processes × Full-Cycle Services
As a leading precision gear manufacturer, DINGSCO specializes in customized production of micro high-precision spiral bevel gears and hypoid gears through our multiple CNC seven-axis five-linkage spiral bevel gear grinding/milling machines and Gleason spiral bevel cutter technology. With DIN 6 precision class (tooth profile error ≤ ±5μm), 95%+ transmission efficiency, and ultra-high reduction ratios, we deliver reliable transmission solutions for robotics, motor drives, new energy vehicles, and more.
Why Choose DINGSCO?
✅ High Precision: Achieving DIN 6 grade accuracy, leading the industry in controlling tooth profile errors.
✅ High Efficiency: With a single - stage reduction ratio of up to 300:1, and a transmission efficiency of over 95%.
✅ Durability: 40% lower lifecycle cost, <0.5% failure rate.
✅ Fast response: The digital process can shorten the delivery cycle to 20 working days.
Contact Us Soon for gear optimization proposals and 3D meshing simulations!
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