What are the gear characteristics of the ceramic reducer?
Ceramic reducers are mainly made of high-grade ceramic materials, known for their high strength, durability and resistance to wear and corrosion. The gears are carburized and hardened for durability. Ceramic reducers can be designed with various gear types including spur gears, helical gears, bevel gears and planetary gears. The choice of gear type depends on specific application requirements such as torque, speed and accuracy. This spiral bevel gear has high transmission efficiency, stable transmission ratio, large arc overlap coefficient, high load-bearing capacity, stable and smooth transmission, reliable operation, compact structure, energy and material saving, space saving, wear resistance, long life and low noise.
Why choose us?
1.Internationally, power transmission gear devices are developing in the direction of miniaturization, high speed, and standardization. We are experts dedicated to high-quality small module gears. Our factory was founded in 1994 and has 30 years of industry experience.
2.Our company currently has one doctorate (member of the China Gear Standardization Technical Committee) and one graduate student engaged in bevel gear research. We have a complete set of software for digital closed-loop manufacturing of spiral bevel gears, specializing in gear R&D, design, strength verification and high-precision gear manufacturing.
3.Our company has a complete set of advanced production equipment and testing equipment such as multiple CNC 7-axis 5-linkage spiral bevel gear grinding and gear milling machines. It has successively developed high-quality products for users such as high reduction ratio, high speed, heavy load, low noise, and low number of teeth, which can meet the high-quality gear needs of industries such as reducers, industrial robots, industrial sewing machines, and model aircraft.
| Helical Gear high Strength Durable Bevel Gear for Ceramic Reducer |
| Specification |
| Material | 20CrMnTi,42CrMo, 45# etc |
| Shape | Helical |
| Tooth Profile | Gleason type |
| Surface | Bright |
| Pressure Angle | 20°, also can be customized |
| Accuracy Grade | ISO 6-7 Grade |
| Module (M) | ≤4 |
| Heat Treatment | Carburizing, quenching, carbonitriding, high-frequency, quenching, tempering etc. |
| Machining Process | Blanking, lathe, semi-finishing, heat treatment, decarbonization, rough grinding, semi-finishing, fine grinding, finished product inspection |
| Application | Reducers |
Advanced manufacturing equipment
DH has multiple CNC 7-axis 5-linkage spiral bevel gear grinding machines and gear milling machines that can process high-reduction ratio hypoid and transverse cured tooth coupling.
Advanced testing equipment
Utilize a high-precision gear measurement center to complete gear pitch accuracy detection, tooth profile error detection and inverse correction of tooth profile errors.
Professional software
Our factory has a complete set of software to realize digital closed-loop manufacturing of spiral bevel gears, Functions such as gear design, strength calculation, contact analysis, tool calculation, tooth profile error reversal, etc. can be realized. Machining methods include five tools machining(fixed setting) & G-plete of tapper , spiral format tilt(SFT) method & hypoid format tilt (HFT) method of Cycloid equidep, etc.
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